First, a some diagrams of the
driveshafts: |
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13) Stub-axle 11) Coupling 12) Balls
10) Housing 9) Ligarex
8) Driveshaft7) Boot
4) Circlip
5) Tri-Axe Coupling
6) Rotules |
and the right driveshaft |
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Necessary Tools: |
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1) NEW
clean metal bucket
2)Paint thinner, or mineral spirits -
something that will break down the grease
3) Brake Cleaner - get the non- chlorinated
kind
4) Big box of clean towels
5)Gloves that are resistant to thinners or
solvents
6) Eye protection - you don't want the thinner or brake cleaner splashing
in your eye.
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First, remove the rubber
boots. |
Remove the Ligarex band
(9) and cut the rubber
boot (7) away. |
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Remove the Ligarex band
(9) that holds the
remains of the inner boot (7). |
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Use a cutter to cut away the boot.
If you use a cheap plastic blade holder, you don't have to worry about
getting your good blade holder dirty. |
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The Triax (5) with the boot
(7) removed. |
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outboard CV joint with boot
removed. |
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Set the shaft in the steel can and pour
turpentine / paint thinner over it. You want enough turpentine
to immerse the joint. The solvent will thin the grease.
Use clean paper towels to remove the grease. Use lots of clean
towels & throw them away. Remember they are cheap and
disposable, treat them accordingly. Set the joint back in the
turpentine and circulate it again. Then towel it out. Repeat
several times. |
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The CV joint immersed in a
bucket of turpentine. Yes, it's a different bucket. This is the
CV joint from the 25GTi, the bulk of this page has photos from the
2200 Pallas. |
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Fill the CV joint with turpentine
and rotate the axle through the
solvent, and draining the solvent out of the axle. Note the
color of the turpentine, after it has flushed through the axle a few
times. |
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I used tweezers and paper
towels to get some of the grease out. The grease will collect in
little globs. Swabs would work well too. |
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I scraped some of the dirt
out of the ABS Teeth. This is not as necessary, as this is
outside the rubber boot. But it is important to have the
area around the CV axle as clean as possible - don't want stray dirt
sneaking in. |
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Next, the brake cleaner.
Please use non-chlorinated. The dirt is not as tough as the crap
on the brakes, so it's not necessary to use the really toxic stuff.
Get the can with the plastic tube to direct the spray. You can
shove the tube down into the cavity behind the rollers and flush out
the crap hiding back there. |
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Globs that came loose thanks
to the brake cleaner. This is after numerous dips in the
turpentine. |
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CV Joint after cleaning. |
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With the grease removed (using lots of
paper towels) remove and set aside the steel bearings (Rotules - 6). There is
a circlip (4) on the inboard |
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and outboard side. Your life will be
much better if you invest in a set of tools designed
specifically for installing / removing circlips. You can get an
adequate set for $10. |
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Use a shop press to remove the triax
ring (5). |
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